1. Introduction to top
The APSON Quickchange Paint Pressure Regulators PRP-3030-K are
pneumatically controlled or
mechanically adjustable regulators with a replaceable
regulation cartridge. and with mechanical regulation
indicator. These types of regulators are used everywhere, where
downtimes in operation are very critical and / or one
wants to change ad hoc the characteristic of an
already installed regulator.
The cartridge is available either a cost-effective repair solution,
made of stainless steel, or as a disposable solution, made of
plastic.
2. Performance Characteristics to top
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Quick replaceable regulator cartridge.
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Different regulator characteristics in the same
footprint.
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Fast and reproducible regulation.
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Environmentally friendly because very well flushable.
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Easily exchangeable membrane/s.
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Mechanical regulation indicator.
3. Structure and Function to top
The mechanical and
pneumatic regulators are provided each with a
replaceable regulation cartridge K. There are several cartridge types
depending on lacquer throughput. To replace the cartridge, the regulator
is to be switched to zero pressure and the knurled nut of the cartridge is
to be loosened. Then the axial thrust piece in prolongation with the
regulation indicator is to be pulled out about 4 mm with the removal
support, for the cartridge to be removed resp. replaced.
Legend: 1=housing, 2=paint input,
3=spring, 4=sealing ball, 5=sealing ring, 6=spacer ring, 7=lid, 8=nut,
9=thrust piece, 10=sealing ring, 11=control air input, 12=regulation
indicator, 13=control air space, 14=control air membrane, 15=leakage
indicator, 16=paint membrane, 17=paint space, 18=lacquer outlet.
4. Technical Data to top
Designation: |
APSON Quickchange Paint Pressure Regulator PRP-3030-K
(P=pneumatical) resp. PRM-3030-K (M=mechanical) |
Working materials: |
Solvent- and waterborne lacquers, solvents, alkalis, a.o. |
Working material pressure at input: |
max. 10 bar (KP: dependent on control air pressure) |
Working material pressure at outlet: |
approx. 0 - 8 bar, or according to client specification |
Control air pressure, for KP: |
approx. 0 - 10 bar, or according to client specification |
Throughputs, depending on the cartridge type (water, l/min at 5
bar and maximal opened regulator valve): |
KTK = Little throughput, approx. 0.7 l/min,
KTS = Standard throughput, approx 1.0 l/min,
KTG = Large throughput, approx. 1.4 l/min |
Materials: |
Working material contacting parts made of stainless steel. Nut,
spacer and lid made of aluminum, hard anodized. Membranes made of
rubber with fabric, Teflon™-coated. Cartridge, stainless steel 4305 or
disposable cartridge made of plastic. |
Connection thread: |
Control air: G1/8"; Working material: G1/4" |
Leakage indicator: |
Borehole with thread M5 |
Dimensions, with connectors: |
KP: Width: ~ 75 mm, Height: ~ 90 mm
KM: Width: ~ 75 mm, Height: ~ 135 mm |
Mass: |
KP: ~ 290 g; KM: ~ 440 g (without manometer) |
5. Ordering Data to top
Designation |
Ordering number |
APSON Quickchange Paint Pressure Regulator PRP-3030-K
(P=pneumatical) |
040-A053 |
APSON Quickchange Paint Pressure Regulator PRM-3030-K
(M=mechanical) |
040-A054 |
APSON Quickchange cartridge PRKK-3030
(K=little throughput) |
040-A055 |
APSON Quickchange cartridge PRKS-3030
(S=standard throughput) |
040-A056 |
APSON Quickchange cartridge PRKG-3030
(G=large throughput) |
040-A057 |
APSON Paint Pressure Regulator Membrane |
200-A265 |
APSON Paint Pressure Regulator Wrench
(size 54 mm) |
100-0105 |
Options: According to client
specifications.