Lacquer Changer LCN-2008 Newtable

Lacquer Changer LCN-2008 Newtable
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1. Introduction ^^ to top

In paint plants with a large number of different paints, from which only a smaller number of paints (subset) is to be used per time interval (e.g. per day), it makes sense to install paint changers with a smaller number of inputs and supply the paint changer only with the respective required paints.
A standard paint changer must be pressed out, rinsed and pre-charged before changing to a new paint. This serial process causes unwanted work breaks and requires environmentally and costly disposal of solvent-rinsed paints.
The APSON Lacquer Changer LCN-2008 Newtable allows almost complete recovery of paint residues in the paint lines. It is a modular, expandable switch for pressurized, chemically aggressive work materials. It offers a high material throughput and, due to the construction and the dead-space-free APSON valve technology, allows very good flushability of the paints supply system.
APSON LCN-2008 (two-channel version) with APSON Cleanerblock
This paint changer type is available for special applications also with several independent output channels. With two-channel paint changers, economic A-B systems can be realized. These enable coating processes without breaks, because the inactive part of the system can be used to recover the residual paint and be pre-loaded with new paint while the other part of the system is producing.

2. Features ^^ to top

  • Environmental carefully due to the regain of the lacquer media and short rinsing times.
  • Deadroom-free valves and rinsing- and throughput-optimized medium channels.
  • Cost-saving due to minimized medium consumption.
  • High throughput and very good rinsing barness.
  • Simplest handling at assembling and maintenance.
  • Consists of inoxidable steel, thus durably and corrosion resistant.
  • Scalable for the desired number of media.
  • Insensitive to caustic solutions and weak acids.

3. Structure & Function ^^ to top

The APSON LCN-2008 consists of a selectable number of piggable switch blocks, a paint changer endblock for the work material outlet, and a replaceable APSON Puls Cleaner or APSON Turbo Cleaner.
Each switch block has two screw sockets for pneumatically controllable APSON 2/2-way Paint Valves LV-200x. Thus, two channels per block can independently switch through to the common channel. The paint changer blocks have at each end of the outlet channel a seal for sealing the adjacent blocks and two pins for centering the blocks during assembly of the paint changer.
APSON LCN-2008 (one-channel version), function schema
Legend: I = paint changer, II = rinse block/cleaner, C1 to Cn = paint changer blocks (color), K = outlet channel, A = compressed air, S = solvent (solvent), T = (turbo-)mixer, D = collector container (dump).
During the rinsing cycle, the cleaner/rinsing block alternately feeds several times solvent and compressed air into the common channel of the switch blocks of the paint changer. The paint changer is preferably mounted with the cleaner block at the top.

4. Technical Data ^^ to top

Denomination APSON LCN-2008 Newtable
Media Lacquers, solvents, caustic solutions, weak acid solutions, etc.
Medium pressure Maximum 12 bar
Valve assembly APSON 2/2-Ways Valves 200x, deadspace-free APSON valve technology
Materials Inoxidable steel
Seals Viton™, or on customer's request
Media inputs For hose and massive tube, on customer's request
Medium output For hose: D × d = 8 × 6 mm, or on customer's request
Dimensions of one block,
Length × Width × Height
Without valves: 80 × 53 × 64 mm;
with valves: 156 × 53 × 64 mm.
Mass Approx. 1.6 kg per block

5. Ordering Data ^^ to top

Denomination Ordering-
Number
APSON Lacquer Changer LCN-2008 Newtable,
without cleaner and media inputs, or on customer's request
050-Axxx
APSON Pulse Cleaner PC-2000 (standard cleaner) 070-A005
APSON Turbo-Pulse Cleaner TPC-2001 (alternative cleaner) 070-A002
APSON Turbo Cleaner TC-2002 (alternative cleaner) 070-A004
APSON 2/2-Ways Lacquer Valve LV-2000-2.2 (sparepart) 060-A012
APSON 2/2-Ways Lacquer Valve LV-2017-PF-2.2 (sparepart) 060-A033
APSON 2/2-Ways Lacquer Valve LV-2017-T-2.2 (sparepart) 060-A035